PROCESS INSPECTOR

PRIMARY OBJECTIVE:  

The incumbent is responsible for understanding and performing all finished product test procedures, daily minimum raw material lab testing requirements, and quality process instrument calibrations as outlined below. This position will rotate with a Production crew and is responsible for making sure the finished product meets CertainTeed’s high standards of quality. Adherence to all company safety policies and precautions while performing assigned tasks and at all times when on the premises. This position reports to the Quality Control Manager.

ESSENTIAL JOB FUNCTIONS: 

Perform final audit of finished product testing to include the following checks (once an hour):

• This process will be done once an hour unless otherwise noted:
  • press
    
  • bundle, pallet & back coating weight – once every four hours
    
  • release tape/alignment
    
  • dimension – length, width & laminated dragon tooth/shim
    
  • shim alignment
    
  • sealant caliper/alignment/geometry
    
  • bundle count & squareness
    
  • laminated adhesive pattern alignment
    
  • bundle wrap end/stencils
    
  • color exposed, shadow line, paint lines
    

Perform daily lab minimum raw material testing as needed:

• This process will be completed as needed:
  • Softening Point, Penetration, Viscosity, NMR%, Wet Scrub, Tear Strength, Product Moisture %
    
• Calibration of all quality instruments involved in the process- tape measures, dry scrub machine, sealant caliper, and right angle.
  
• Follow procedures outlined for non-conforming products.
  
• Communicate with operators, maintenance, and supervisors when any safety, quality, or productivity issues occur.
  
• Performs checks on the “key” areas of the finished product on their check sheet and continuous checks of the finished product to identify any problems.
  
• Follow all safety precautions while performing tasks at all times.
  
• All areas are to be clean and clear of any debris before/after maintenance days and holidays.
  
• Report all EH&S incidents – Injuries/Recordables, Near Misses, First Aid, Environmental and Property/Equipment Damage.
  
• Ensure adherence to Waste Management and Recycling responsibilities.
  
• Participate in Incident & Near Miss Investigations to determine root cause and corrective actions.
  
• Participate in the development, understanding, and review of all position JSA’s.
  

ENVIRONMENTAL CONDITIONS:  The manufacturing plant is not temperature controlled; dust, fumes, and high noise areas are present inside plant areas.  Manufacturing processes involve granules, sand, fiberglass, asphalt coating, crushed rock, and polypropylene.  Noise levels exceed 80 dB in some areas of the site. Moving equipment such as forklifts, buggies, genie booms, and industrial sweepers travel throughout the facility, sometimes in congested areas.